Shot Peening Guide: Process, Almen Intensity & Fatigue Life

Shot Peening Guide: Process, Almen Intensity & Fatigue Life

Short answer: Shot peening fires small round media at a metal surface to create a layer of compressive residual stress that delays crack initiation, raising fatigue strength and resistance to stress corrosion cracking; it is controlled by Almen intensity, coverage, media size and hardness.

At a Glance

Shot Peening Guide: Process, Almen Intensity & Fatigue Life chart
Figure 1 – Shot Peening Guide: Process, Almen Intensity & Fatigue Life overview.

Why Peening Adds Life

The compressive layer counters the tensile stresses that start fatigue and SCC cracks, so peened parts survive far longer. It is a surface process like those in our Metal Surface Treatment Guide and complements Heat Treatment. SCC background in our SCC Guide.

Almen Intensity

Intensity is measured by the arc height a standard Almen strip peens to (A, C or N scale); it sets how deep the compressive layer goes. Control and tolerances relate to our Tolerances Fits Guide; surface before/after per Surface Roughness Ra Guide.

Coverage and Media

Coverage (often 98%+) ensures the whole surface is hit; media size and hardness set the dimple and energy. Over-peening can damage the part, so process windows are documented on our Mill Test Certificate Guide.

Typical Applications

Gears, springs, turbine blades, weld toes and fasteners use peening — see our Fastener Grades Guide and Bolt Fastening Guide. It is often paired with coating in our Powder Coating Guide.

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Tell HXSCO your requirements and we will respond with a competitive quote and lead time.

Frequently Asked Questions

What does shot peening do?

Adds a compressive surface layer that boosts fatigue life.

What is Almen intensity?

Arc height a test strip peens to — sets compressive depth.

Does it help corrosion?

Yes — it also improves stress-corrosion-cracking resistance.

Can you over-peen?

Yes — too much can damage or distort the part.

What media is used?

Round steel, glass or ceramic shot of set size and hardness.

Supply Peening-Ready Metal from HXSCO

HXSCO supplies fatigue-critical steels and can advise peening and finish for your part. Send your process and standard for a quote.

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