HXSCO electrical steel wire manufacturer

HXSCO’s cold-drawn electrical steel wire is designed for performance-critical applications. Containing 2.5-3.5% silicon and 0.3-1.0% aluminum, our wires offer high permeability (1,800-4,500 μ/m at 10 kA/m), low hysteresis loss (≤2.3 W/kg at 60 Hz), and excellent formability (180° bend radius ≤3 x wire diameter). The electropolished option offers surface roughness down to Ra ≤ 1.6 μm for optimum consistency.

We use wire from TISCO and Nippon Steel and offer customized metallurgical adjustments to carbon content (0.005-0.03%) for improved weldability. As an IATF 16949-certified supplier, we also offer complete PPAP documentation for automotive applications. Our wire is ideal for solenoid valves, relay cores, transformer spacers, electric vehicle motor hairpins, and bus connectors.

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Technical Specifications Of HXSCO’s electrical steel wire

Parameter CRNGO Wire CRGO Wire
Diameter Range 0.5mm – 6.0mm 0.2mm – 2.5mm
Standard Length 500m-3000m/spool 200m-1500m/spool
Magnetic Flux Density 1.68T – 1.75T 1.82T – 1.89T
Iron Loss (W/kg @1.0T) 2.1 (60Hz) 0.8 (60Hz)
Tensile Strength 420-550 MPa 320-480 MPa
Corrosion Resistance Salt spray 500h (C5 coating) Salt spray 1000h (Ni-P plating)
Compliance ASTM A677, GB/T 2521 IEC 60404-11

Value-Added Services

  • Plating: Zn (5-20μm), Sn (2-8μm), Ni (electroless)
  • Wire Drawing: ≤0.02mm tolerance (Turk Head machines)
  • Annealing: Hydrogen atmosphere (dew point -60°C)
  • Surface Treatment: Phosphating (1-3g/m² coating weight)

Material Grades

  • General Purpose: EW10 (0.5-3.0mm), EW15 (3.0-6.0mm)
  • High-Frequency: HF30 (Si 3.2%, 0.3-1.0mm)
  • Corrosion-Resistant: CR45 (Al 0.8%, C5 coating)

Classification, characteristics and applications of electrical steel wire

Product Categories

  • Soft Magnetic Electrical Steel Wire: Used for motors, transformer coils, inductors, etc.
  • Hard Magnetic Electrical Steel Wire: Used in special equipment requiring magnetic properties.

Features

  • High Magnetic Permeability: Significantly improves power transmission efficiency.
  • Low Core Loss: Reduces power loss and improves equipment performance.
  • High Strength and Toughness: Suitable for a variety of complex processes and applications.
  • Excellent Workability: Supports drawing, annealing, surface coating, and other processes.
  • Customizable Specifications: Available in a wide range of diameters, finishes, and packaging options.
Application Recommended Wire Type Key Parameter Target
High-Frequency Coils HF30 (0.3mm) Core Loss ≤1.5W/kg
Automotive Solenoids EW10 (1.0mm) Tensile ≥500MPa
Marine Transformers CR45 (2.0mm) Salt Spray ≥720h

Electrical Steel Wire vs. Ordinary Steel Wire

Property Electrical Steel Wire Ordinary Steel Wire
Silicon Content 2.5-3.5% ≤0.05%
Resistivity 45-60 μΩ·cm 10-15 μΩ·cm
Magnetic Saturation 1.7-1.9T 2.0-2.1T (non-oriented)
Typical Application Magnetic circuits Structural fasteners
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Packaging and delivery standards for electrical steel Wire

Industrial Packaging

  • Spool Standards: DIN 46393-compliant wooden/steel reels
  • Moisture Control: Silica gel desiccant (≤30% RH maintained)
  • Anti-Abrasion: Non-woven fabric interleaving (layer separation)

Global Shipping

  • Air: UN3373 certified for lithium battery transport compatibility
  • Sea: 20ft GP container capacity: 18-22 tons (palletized)
  • Land: ADR-certified hazardous material transport (EU/NAFTA)

Certification Included

  • Material Certificate: EN 10204 3.2
  • RoHS/REACH Compliance Statement
  • Dimensional Inspection Report (CMM data)
Packaging and delivery standards for electrical steel Wire

Do you support custom specifications and bulk purchases?

Tailored Solutions

  • Special Alloys: Cu-bearing (0.5-1.2%) for brazing applications
  • Micro-Wire: 0.05mm-0.2mm (medical device grade)
  • Batch Consistency: ±2% magnetic property variation control

Volume Incentives

  • MOQ Flexibility: 100kg trial orders accepted

Tiered Pricing:

  • 1-5 tons: Standard pricing
  • 5-20 tons: 7% discount + free tooling
  • 20+ tons: 12% discount + dedicated production monitoring

Supply Chain Commitment

  • 10-year raw material inventory records traceable
  • On-site GSV audited warehouses (TPM compliance)
  • 48-hour emergency replacement guarantee

Our Advantages

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