Heat Exchanger Materials Guide: Tube, Shell & Plate Selection

Heat Exchanger Materials Guide: Tube, Shell & Plate Selection

Short answer: Heat-exchanger material choice balances thermal conductivity, corrosion resistance and cost: titanium and copper-nickel rule seawater duty, stainless suits clean steam, Hastelloy and Incoloy handle acid and high temperature, and carbon steel works only with treated water.

At a Glance

Heat Exchanger Materials Guide: Tube, Shell & Plate Selection chart
Figure 1 – Heat Exchanger Materials Guide: Tube, Shell & Plate Selection overview.

Matching Metal to Duty

Seawater shells and tubes lean on Titanium Supplier and Copper Nickel Supplier; aggressive acid uses Hastelloy Supplier; high-temperature recuperators use Inconel Vs Monel and Nickel Alloy Supplier. Marine fouling ties to Seawater Corrosion Guide and Galvanic Corrosion Guide.

Design Drivers

Conductivity sets tube wall and size (Metal Thermal Conductivity Guide), corrosion margin uses Metal Corrosion Inhibitor Guide, and creep limits high-temperature alloys — see Metal Creep Guide. Avoid Galvanic Corrosion Guide between dissimilar tube and tube-sheet.

QA & Supply

Hydro-test and inspect by Metal Ndt Guide, document per Mill Test Certificate Guide, and protect via How To Prevent Metal Rust. HXSCO supplies tube, plate and sheet for exchanger fabrication.

Get a Quote

Tell HXSCO your requirements and we will respond with a competitive quote and lead time.

Frequently Asked Questions

What metal for seawater heat exchangers?

Titanium and 90/10 copper-nickel are the standards for seawater tube and shell.

Why use Hastelloy in exchangers?

It resists aggressive acids and chlorides where stainless would fail.

Is stainless steel good for heat exchangers?

Yes for clean, non-chloride steam and water; not for seawater or acid.

What controls high-temperature exchanger life?

Creep and oxidation resistance — use Incoloy or nickel alloys above ~600°C.

Do you supply exchanger-grade metal?

HXSCO supplies titanium, CuNi, stainless, Hastelloy and nickel-alloy tube and plate for exchangers.

Source Heat-Exchanger Metal from HXSCO

HXSCO supplies titanium, CuNi, stainless, Hastelloy and nickel-alloy tube and plate for heat exchangers. Send your service and quantity for a quote.

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