Metal for Aerospace and Aircraft Structures: Alloy Selection Guide

Metal for Aerospace and Aircraft Structures: Alloy Selection Guide

Short answer: Aircraft lean on a short list of qualified metals: 2024 and 7075 aluminium for skins and spars, titanium and Inconel for hot or fatigue-critical parts, and ultra-clean steel for landing gear, each supplied to aerospace material specifications with full traceability.

At a Glance

Metal for Aerospace and Aircraft Structures: Alloy Selection Guide chart
Figure 1 – Metal for Aerospace and Aircraft Structures: Alloy Selection Guide overview.

Why Aerospace Is a Metals Problem

Every kilogram saved in the air frame pays back across the life of the aircraft, so alloys are chosen for strength-to-weight first and then qualified for fatigue and corrosion. Our 7075 vs 6061, 2024 vs 7075 e 7075 Properties guides show the trade-offs buyers weigh.

Aluminium: The Workhorse

2024-T3 skins and 7075-T6 spars still dominate the primary structure because no other low-cost metal beats their strength-to-weight. Compare families in our Aluminium Alloy Series Guide; 6061 and 5083 appear in less critical structures — see 6061 Properties e 5083 Properties.

Titanium and Nickel Alloys

Titanium Ti-6Al-4V earns its place in fasteners and engine-adjacent parts through low density and corrosion immunity, while nickel alloys such as Inconel 718 hold strength hot — covered in our Titanium Grade 2 vs 5 e Inconel Supplier pages, with the creep angle in our Creep Guide.

Design Drivers: Fatigue, Creep and Toughness

Aircraft parts fail from cycles, not just load, so designers quote fatigue limits and fracture toughness, not just ultimate strength. Our Fatigue Guide, Fracture Toughness Guide e Vibration Fatigue Guide explain the numbers that gate qualification.

Specifying and Sourcing

Aerospace buyers specify alloy, temper, heat-treat and AMS or EN standard on the purchase order and expect mill test reports. Our How to Choose a Metal Supplier e Mill Test Certificate Guide cover what to put in an RFQ.

Get a Quote

Tell HXSCO your requirements and we will respond with a competitive quote and lead time.

Perguntas frequentes

Which aluminium is used for aircraft skins?

2024-T3 for skins and 7075-T6 for spars and fittings, for strength-to-weight.

Why is titanium used in aircraft?

High strength-to-weight, corrosion immunity and good fatigue for fasteners and hot zones.

What nickel alloy is common in engines?

Inconel 718 for mounts and Inconel 625 for high-heat sections.

How is aerospace metal qualified?

By AMS or EN specification with full mill test report and traceability.

Can HXSCO supply aerospace-grade stock?

We supply qualified alloys with mill certificate; confirm the exact spec on your RFQ.

Source Aerospace-Grade Metal from HXSCO

HXSCO supplies aircraft-grade aluminium, titanium and nickel alloys with mill certificate. Send your specification and quantity for a quote.

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