Resistance Welding Guide: Spot, Seam & Projection Welding

Resistance Welding Guide: Spot, Seam & Projection Welding

Short answer: Resistance welding passes a concentrated current through overlapped sheet so the contact resistance heats and forges the parts together — spot, seam and projection welding are the backbone of high-speed sheet-metal joining in automotive and appliance lines.

At a Glance

Resistance Welding Guide: Spot, Seam & Projection Welding chart
Figure 1 – Resistance Welding Guide: Spot, Seam & Projection Welding overview.

The Resistance Principle

Current flows where the metals touch; the I²R heat at the interface melts a nugget that cools under force. Background in How To Weld Stainless Steel и How To Weld Carbon Steel; compare Metal Tig Vs Mig Welding Guide, Metal Laser Welding Guide и Metal Friction Stir Welding Guide.

Process Choice

Spot welds sheet laps, seam welds leak-tight lines, projection localises force on studs and nuts; prep per Weld Edge Prep Guide and control distortion with Metal Welding Distortion Guide.

QA & Supply

Check nugget size and shunts by Metal Ndt Guide, avoid expulsion per Weld Defects Guide, and document per Mill Test Certificate Guide. HXSCO supplies draw-grade sheet sized for clean spot welding.

Get a Quote

Tell HXSCO your requirements and we will respond with a competitive quote and lead time.

Часто задаваемые вопросы

What is resistance welding?

Joining by passing current through overlapped metal so contact resistance heats and forges it.

What is spot welding used for?

Lapping sheet in cars, appliances and enclosures at high speed.

Why is seam welding different?

A wheel electrode makes a continuous, often leak-tight weld line.

Does resistance welding need filler?

No — the parts themselves fuse; no wire or gas is added.

Do you supply RW stock?

HXSCO supplies draw-grade steel and stainless sheet sized for resistance welding.

Source RW-Ready Sheet from HXSCO

HXSCO supplies draw-grade steel and stainless sheet sized for spot, seam and projection welding. Send your alloy and quantity for a quote.

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